Cost of Dodge M37 rear main oil seal repair (by rebuilding everything)

My engine suffered a broken crankshaft and broken piston. Not bad after nearly 70 years. I knew that a rebuild would be needed at some point and wondered how much this would cost. Now that I am doing an engine/transmission rebuild, I (will) have the answer.

All parts came from the very helpful staff at http://www.vintagepowerwagons.com/ who have been willing to take some time to guide me with parts choices based on their experience. Information like what things wear and should be periodically replaced was very helpful.

Parts breakdown (prices are rounded, some minor items omitted, ask VPW for recommendations):

PartNotesCost
CrankshaftOnly required if broken or out of spec, difficult to get, shipping very expensive$550
Manifold assemblyMine was cracked, I got a coated replacement$500
Fuel line setComplete set with armor springs$400
Carburetor$300
Oil pump$300
Valve tappets (12)$300
Flywheel assembly$75
Fuel pump$200
Motor MountsRubber was aging on mine$100
Spark plug set and wires$75
Crankshaft pulleyMine had a dent$60
Timing chain$90
Oil hose setI opted to replace all rubber parts$40
Water pumpMine was ok but replaced anyway$100
Ignition coil$50
Piston ring set$100
Pistons (6)One of mine split$200
CamshaftFuel pump track was gouged on mine$150
Piston pin bushing set$50
Timing gears, camshaft$70
Timing gears, crankshaft$50
Valve seats and intake valves (6)$150
Distributor rebuildVintage Power Wagons performs this service$350
Valve seats and exhaust valves (6)Machine shop found these
Camshaft bearings$50
Valve guides (12)$60
Clutch kithttps://dcmclassics.com/clutch-components/496-cc-306-complete-package-clutch-disc-pressure-plate-throw-out.html – 10″
From DCM Classics
Would have been on backorder for awhile with other vendors
$350
Engine gasket setMachine shop found these
Rear main seal (neoprene)Machine shop found these
Crankshaft bearing setMachine shop found these
Connecting rod bearing setMachine shop found these
U-Joint set$230
Flange bolts for U-joints$75
Tie rod ends (2) and repair kits$120
Drag link repair kit$140
Idler arm shaft and bushing$35
Drag link dust covers (3)$75
Steering armOriginal ball joint was worn, you can’t replace the ball on the original, VPW had a rebuilt original for a good price. I had an idler arm that came with the truck $50
Brake Line Set (steel w spring protector)Vintage Power Wagons sells a complete set of brake lines. Getting under the vehicle showed some corrosion on the lines and the brake light switch section was falling apart so decided to just replace everything$250
Brake light switch set (Packard)Packard connectors seem to be more stable than the original shell types$50
Radiator RecoreDone at B & D Radiator Shop in McLouth KS. Last army depot went bananas with solder so B&D cleaned that up and recored it since this old radiator was devolving pinholes.$700
Transmission rebuildDone at Smith Brothers, Topeka http://www.smithbrotherstransmission.com/ – Took a bit to find a shop interested in this transmission, was happy to find a shop that seemed genuinely interested in getting this old truck back in motion$2000
Machine ShopDone at NAPA North Topeka http://www.napaonline.com/en/ks/topeka/store/27344/ very helpful machinists there, have been very detailed$5500
MechanicRetired mechanic with good reputation and familiarity with Dodge Power WagonsPending, estimate 3-4k
TotalPending, $12-16k?

Parts are still available but getting difficult to find. None of this has been fast, or cheap. I was able to save money on shipping by picking up the parts, Vintage Power Wagons is only about 4 hours away. My initial guess as to what this might cost was very wrong, it is about double triple what I thought it might be. Once I have final numbers, I’ll provide rounded figures in case someone has the same question I had about scale of pricing for a Dodge M37 engine/transmission rebuild.

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